Dual Track Ring Die for Biomass Pellet Mill

Introduction

The Dual Track Ring Die is a cutting-edge innovation in pellet mill technology, designed to improve energy efficiency and production output. Featuring a dual independent roller system, it ensures a single, long push per die revolution, which reduces power consumption and enhances pellet quality. This advanced design increases pellet binding, resulting in consistent pellet durability and uniformity. Adaptable for both new and existing machines, the Dual Track Ring Die offers a sustainable, cost-effective solution for biomass pellet production, aligning with modern industry standards for efficiency and eco-friendliness.

Technical Details

• Dual Track Ring Die Material: x46cr13
• Dual Track Ring Die Life: ~700 operational hours, ~1400 tons processed
• Roller Material: HC Steel
• Roller Life: ~300 operational hours, ~600 tons processed
• Bearings Life: ~450 operational hours, ~900 tons processed
• Key Features: 43% larger die area for improved material retention, lower wear and tear, and extended equipment lifespan. The system reduces force during compression, resulting in stable operations and minimal maintenance requirements.

Uses

The Dual Track Ring Die is widely used in biomass pellet mills to process a variety of raw materials, such as wood sawdust, agricultural residues, and biomass waste. It is ideal for producing high-energy-density pellets used in renewable energy applications like power generation and heating systems. Its efficient design ensures consistent output, making it a preferred choice for industries aiming for sustainable fuel production while maintaining low operational costs.

Advantages

• Energy Efficiency: Reduces power consumption per ton of pellets.
• Higher Output: 43% more die holes enhance pellet production capacity.
• Low Maintenance: Reduces wear on dies and rollers, extending their operational lifespan.
• Consistent Quality: Ensures uniform pellet size and density due to longer material retention time.
• Eco-Friendly: Supports sustainable biomass processing with reduced CO₂ emissions.
• Adaptability: Seamlessly integrates with both new and existing PelletIndia machines, offering a versatile solution for pellet production.