Charcoal Production Plant

SYS Continuous Charcoal Production Plant

Introduction
The SYS Continuous Charcoal Production Plant by PelletIndia.com is an innovative solution designed to convert biomass, such as wood chips, into valuable products like biochar, wood vinegar, and syngas. This plant is ideal for industries seeking sustainable and efficient biomass conversion methods, ensuring minimal environmental impact while maximizing product output.

Technical Details

• Model: SYS-1000, SYS-3000
• Capacity: 1 TPH to 3 TPH (Ton Per Hour)
• Reactor Material: 304 Stainless Steel
• Heating Method: Indirect Heating
• Fuel for Start: Diesel, Natural Gas, LPG
• Control System: PLC Automated Control
• Total Power: 59.7 KW (SYS-1000), 113 KW (SYS-3000)
• Land Area Required: SYS-1000: 46m x 15m x 6m, SYS-3000: 45m x 15m x 7m
• Labor Requirement: 4-6 workers for 24-hour operation
• Thermal Efficiency: 70% to 90%

Uses

• Biochar: Acts as a soil conditioner, improves soil health, and serves as a carbon sequestration agent.
• Wood Vinegar: Used as an organic pesticide, soil improver, and natural deodorizer.
• Syngas: Recycled for heating purposes within the plant, reducing overall energy costs.
• Tar: Applied in chemical production as an adhesive or in manufacturing rubber products.

Advantages

• High Efficiency: Dual-layer reactor design optimizes heat utilization and reduces energy consumption.
• Continuous Operation: The plant is engineered for uninterrupted input and output, ensuring consistent production.
• Environmentally Friendly: Indirect heating minimizes emissions, and syngas recycling reduces fuel requirements.
• Flexible Setup: Modular design allows for easy installation and scalability according to production needs.
• High Product Quality: Produces clean biochar and valuable by-products like wood vinegar and tar, with minimal contaminants.