2025-06-11

🌱 Biomass Pellet Plant Potential in Mathura, Etawah & Aligarh: Raw Material, Demand & Viability Analysis

Region Overview

The region encompassing Mathura, Etawah, and Aligarh in Uttar Pradesh is agriculturally rich and semi-industrial, offering a strategic opportunity for biomass pellet production due to:

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  • Abundant agro-residues (mustard husk, wheat straw, sugarcane leaves)
  • Availability of wood waste and tree branches from orchard trimmings and storms
  • Presence of pellet-consuming industries: Namkeen, Dairy, Boilers, Brick Kilns

🔄 Raw Material Availability and Frequency

Biomass MaterialSourceAvailability (Tons/Year)FrequencyRemarks
Mustard HuskMustard oil mills (Aligarh, Etawah)80,000 – 1,00,000Seasonal (Nov–Feb)Dry & low ash
Tree Branches/Wood WasteCyclones, pruning (orchards, urban areas)40,000 – 60,000IntermittentRequires drying
Wheat StrawWheat farming (entire belt)1,50,000 – 2,00,000Seasonal (April–May)High volatile matter
Sugarcane TrashFrom Etawah, Hathras, western UP mills50,000 – 70,000Seasonal (Nov–Apr)Needs shredding
Cotton StalksSome belts near Aligarh10,000 – 20,000SeasonalGood GCV
Press Mud (Dry)Nearby sugar mills5,000 – 10,000Available Nov–MarMoist, requires blending

📦 Biomass Pellet Demand Segments

Consumer SectorUsagePreferred Pellet SizeLocationEstimated Demand (TPA)
Namkeen IndustriesRoasting ovens, dryers6mmAligarh, Hathras5,000 – 8,000
Dairy PlantsBoiler heating, milk drying6–8mmMathura, Agra3,000 – 5,000
Industrial BoilersSteam generation8mmEtawah belt10,000 – 15,000
Pellet Stove RetailHousehold heating/cooking6mmAcross region1,000 – 2,000
Power Plants (co-firing)Blending with coal8–10mmGhatampur, Harduaganj25,000 – 50,000

🚛 Transport Lead & Supply Chain Viability

  • Inbound Logistics (Raw Material):
    • 20–50 km average radius for biomass collection.
    • Seasonal stockpiling required; use balers and tractors.
    • Tree branches require shredders or chippers.
  • Outbound Logistics (Pellet Supply):
    • 50–150 km for industries (diesel trucks, ~₹5–7/km/ton)
    • Retail sales via 25–50 kg bags to stove users.
    • Low ash pellets preferred; 6mm size for food units.

⚙️ Viability Factors

FactorComment
Land AvailabilityEasily available in outskirts of Etawah/Mathura
Skilled LabourSemi-skilled workforce present
Raw Material SupplySustainable from agro-forestry cycles
Market ProximityClose to demand centers
Govt SupportEligible under PM Kusum, MNRE bioenergy policy

🌡️ GCV Values & Mix and Match Recipe (Approx.)

Raw MaterialGCV (kcal/kg)Ash %Recipe RatioFinal GCV (kcal/kg)
Mustard Husk3,800 – 4,2005 – 740%
Tree Branches (Dry)4,000 – 4,4002 – 430%~4,050 – 4,150
Wheat Straw3,600 – 3,8006 – 820%
Sugarcane Trash3,500 – 3,7006 – 1010%

Note: Recipe optimized for 6mm pellets for namkeen industries and minimal clinker formation in boilers.


Conclusion

The Mathura-Etawah-Aligarh zone presents a strong potential for biomass pellet production due to:

  • Abundant, diverse raw materials
  • High regional demand for thermal applications
  • Affordable logistics within 100–150 km
  • Supportive government schemes (e.g., 80JJA tax rebate, bioenergy capital subsidies)

Establishing a 3–5 TPH biomass pellet plant here is viable and sustainable with potential expansion toward Agra, Firozabad, Kanpur for bulk buyers.


⚠️ Disclaimer:

The above data is based on estimations and regional industrial trends. Actual values may vary depending on local agricultural yield, policy changes, and infrastructure updates.