PELLETINDIA.COM, a leading manufacturer of pellet mills and biomass pellet plant machinery, has introduced an innovative Double Track Technology to revolutionize horizontal pellet mill performance. Developed after a decade of research, this cutting-edge technology significantly enhances energy efficiency, pellet quality, and production capacity.

Key Benefits of Double Track Technology in Horizontal Pellet Mills:

🔹 200% Tonnage Output – The dual-track system enables higher production by efficiently utilizing both tracks, doubling the tonnage output.
🔹 Extended Ring Die Life – The balanced load distribution reduces wear, increasing the ring die’s lifespan by 200%, minimizing replacement costs.
🔹 Improved Energy Efficiency – Optimized compression results in lower energy consumption per ton of pellets produced.
🔹 Consistent Pellet Quality – Uniform pressure distribution ensures dense, durable, and high-quality pellets with minimal fines.
🔹 Enhanced Operational Stability – The twin-track mechanism reduces vibrations, ensuring smooth operation and lower maintenance.

The key feature of Double Track technology is the use of two independent rollers, each operating on its own track. This setup allows for a single, long, energy-efficient push of the pellet mass per die revolution. Compared to traditional 2 roller machines that require multiple pushes per revolution, Double Track reduces the energy consumption (kWh per tonne) needed to move the pellets.

Additionally, the Double Track system incorporates a die with 43% more holes than standard designs. This increased surface area allows for the creation of a thicker product layer with each revolution, resulting in a higher volume of pellets produced. The design also extends the ‘baking time’ of the pellets inside the die, enhancing the natural binding properties and ensuring uniform pellet quality.

Field tests conducted by PELLETINDIA.COM confirm that the higher die hole count helps stabilize mill operations by extending pellet retention time, reducing fluctuations in the production process. As a result, operators benefit from lower energy usage, increased mill capacity, reduced maintenance costs, and improved overall equipment longevity.

This breakthrough technology not only offers immediate energy savings but also reduces the total cost of ownership, making it a game-changer for the pelleting industry.

For more information about PELLETINDIA.COM and its new Double Track technology, please visit PELLETINDIA.COM.

Key Benefits of Double Track Ring Die Technology:

Reduced Energy Consumption: Utilizes a single, long push per die revolution, lowering the energy required (kWh per tonne) compared to traditional 2 roller machines.
Increased Mill Capacity: Features 43% more holes in the die, allowing for greater pellet production volume per revolution.
Consistent Pellet Quality: Extended ‘baking time’ in the die enhances natural binding properties, ensuring uniform and high-quality pellets.
Stable Mill Operations: Higher pellet retention time stabilizes running conditions, reducing operational fluctuations.
Lower Maintenance Costs: The reduced force required in the pellet production process leads to less wear and tear, minimizing maintenance needs.
Enhanced Cost Efficiency: The combination of energy savings, increased capacity, and lower maintenance results in a lower total cost of ownership.
Optimized Production Efficiency: Improved design and operation lead to better overall efficiency in the pellet manufacturing process.