2024-04-28

Actual Calculating Cost of Biomass Pellet Plant Production in Indian State:

Pine Wood Pellet Production Cost of 5 Ton Per Hour Plant, workout figure based on Indian State:  Gujarat, Rajasthan, Maharashtra and Madhya Pradesh,

Calculating the production cost of a pine wood pellet plant requires considering various factors such as raw material cost, labor cost, equipment cost, electricity cost, maintenance cost, and other overhead expenses. Since the cost can vary depending on factors like location, availability of resources, market conditions, and technology used, it’s essential to provide estimates rather than precise figures.

Here’s a rough breakdown of the production cost for a 5-ton-per-hour pine wood pellet plant in different Indian states (Gujarat, Rajasthan, Maharashtra, and Madhya Pradesh):

  1. Raw Material Cost: Pine wood is the primary raw material for pellet production. The cost of pine wood can vary depending on factors like transportation, availability, and demand in each state. It’s essential to contact local suppliers to get accurate pricing.
  2. Labor Cost: Labor cost varies significantly across states due to differences in minimum wages, living standards, and availability of skilled labor. Gujarat might have relatively lower labor costs compared to Maharashtra, Rajasthan, and Madhya Pradesh.
  3. Equipment Cost: This includes the cost of pellet mills, dryers, hammer mills, coolers, and other machinery required for pellet production. Equipment cost can be a significant portion of the total investment and may vary based on supplier, technology, and quality.
  4. Electricity Cost: The cost of electricity for operating the plant, including running machinery, lighting, and other electrical needs. This cost can differ based on the prevailing electricity rates in each state.
  5. Maintenance Cost: Regular maintenance of machinery is essential for efficient operation and to prevent breakdowns. Maintenance costs can vary depending on the quality of equipment and frequency of servicing.
  6. Other Overhead Expenses: This includes costs such as administrative expenses, transportation of finished pellets to market, insurance, taxes, and any other miscellaneous expenses.(www.PelletIndia.com)

To provide a more accurate estimate, it would be beneficial to gather specific data on current market prices, labour rates, electricity tariffs, and equipment costs in each state. Additionally, consulting with industry experts or contacting suppliers for quotations can help in determining the production cost more precisely.

Production Cost Based on Actual:

#Cost ItemCost (INR per kg)
1Raw Material (Biomass – Agri Waste)INR 2.50
2Process CostINR 0.30
3Electric CostINR 2.92
4Labor ChargesINR 0.28
TOTAL COSTINR 6.00 per kg

By PelletIndia.com, Yogesh Masuria