2025-09-25

Biogas Outputs from Different Substrates: A Comprehensive Guide

Introduction

Biogas is a renewable source of energy generated from the anaerobic digestion of organic materials. The quantity of biogas produced depends greatly on the type of substrate, its moisture content, and composition. Understanding the potential yields of different feedstocks is essential for designing efficient biogas plants and maximizing energy recovery.

Below is a detailed overview of biogas outputs per ton of substrate from commonly used organic materials.


Biogas Outputs for Different Substrates

SubstrateOutput (m³/t)Moisture Content
Natural cattle manure4687%
Self-flow cattle manure2295%
Cow manure with straw bedding (FYM)10060%
Self-flow pig manure2595%
Poultry dung15065%
Chicken dung with bedding20050%
Maize silage24065%
Whey3694%
Grain, flour, bread600Varies
Fruit & vegetable pulp10880%
Sugar beet pulp16875%
Molasses633Varies
Distillery stillage6590%
Molasses vinasse5090%
Beer spent grains11078%
Corn starch mash10080%
Potato pulp3291%
Grease from grease traps (fatty pulp)20025% DM
Slaughterhouse waste150Varies
Root vegetables100Varies
Technical glycerin250Varies
Pre-sorted municipal solid waste100Varies
Napier Grass (120–130 days cut)22067%
Napier Grass (45–60 days cut)13380%
Sugarcane24035%
Milled straw33020%
Straw pellets5308%

Key Insights

  • High-yield substrates: Molasses (633 m³/t) and grain-based feedstocks like flour and bread (600 m³/t) produce the maximum gas per ton.
  • Animal manures: Cattle and pig manure generate comparatively lower yields, but they provide stable digestion and nutrient-rich digestate.
  • Napier Grass: A promising bioenergy crop, producing between 133–220 m³/t depending on harvesting stage and moisture level.
  • Processed feedstocks: Materials like straw pellets (530 m³/t) and milled straw (330 m³/t) show significant yields due to their concentrated dry matter content.

Conclusion

The efficiency of biogas production is strongly dependent on the type of substrate used. While high-energy substrates like molasses and grains deliver maximum biogas, agricultural residues such as Napier Grass, maize silage, and straw are more sustainable and scalable options for large-scale plants. For long-term operations, a balanced mix of substrates ensures stable digestion, higher methane yields, and improved overall plant economics.

Harnessing the right feedstock combinations can make biogas production not only profitable but also a powerful contributor to renewable energy and waste management strategies worldwide.


Disclaimer

The biogas output values provided in this article are approximate averages based on published research, industry data, and practical experience. Actual yields can vary depending on substrate quality, composition, pretreatment methods, digester design, and operating conditions. This information is intended for educational and informational purposes only and should not be considered as technical, financial, or legal advice. For project-specific calculations and feasibility studies, please consult qualified biogas experts or engineers.



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