Everyday Lubrication Problems in Your Excavator — We Have the Solution

Automatic Lubrication System by ElectricExcavator.in

Excavators operate in extreme dust, mud, and heavy-load environments. Daily greasing is essential, but manual greasing often becomes irregular, unsafe, and inefficient. This leads to pin wear, bush failure, breakdowns, and increased maintenance cost.

ElectricExcavator.in provides a custom-built Automatic Lubrication System (Auto-Lube) specifically designed for 20–22 ton excavators.
It delivers the right amount of grease to every critical point—automatically.

Customized Lubrication Points (Based on Model)

We design the system according to your excavator model (JCB 215, PC210, Hyundai 215, Tata Hitachi, SANY, Kobelco, etc.)

✔ Set 1 – 13 Points – Every 10 Hours

High-load greasing points

• Bucket pins & linkages
• Bucket cylinder pins
• Arm (dipper) pins
• Arm cylinder pins
• Boom-to-arm pins
• Boom cylinder pins

✔ Set 2 – 3 Points – Every 50 Hours

Medium-load rotation points

• Swing bearing (slew ring outer race)
• Swing bearing center race
• Swing gear support

✔ Set 3 – 2 Points – Every 100 Hours

Structural support points

• Boom foot pins (main frame joints)

✔ Set 4 – 4 Points – Every 250 Hours

Low-frequency or model-specific points

• Track idler adjustment points
• Carrier roller (if greaseable)
• Track roller line (if greaseable)

*👉 Total Lubrication Points: 22

(May vary based on excavator model & configuration.)*

Four Types of Working Cycles in Excavator Lubrication

1. Bucket & Arm Cycle (high friction) — every 10 hours
2. Swing Bearing Cycle (both sides) — every 50 hours
3. Boom Support Points — 100 hours
4. Sealed Rollers (if applicable) — 250 hours

Description of the Automatic Lubrication System

• 24V DC heavy-duty grease pump
• Intelligent automatic timer
• Progressive divider block for 20–25 points
• High-pressure grease lines
• Pressure relief protection
• Low-level grease sensor (optional)
• Manual override button
• Fully sealed IP-rated enclosure

The system is designed to operate reliably in mines, marble quarries, construction sites, crusher plants, coastal areas, and other harsh environments.

Benefits of an Automatic Lubrication System

• No daily greasing required
• Accurate lubrication every cycle
• Prevents pin & bush wear (50–70% reduction)
• Increased excavator uptime
• Reduced breakdowns
• Zero risk of missed greasing
• Safe for operator—no climbing
• Extends machine life
• Reduces grease consumption by up to 30%

Advantages for Excavator Owners

• Lower maintenance cost
• Better fuel efficiency
• Higher resale value
• Consistent lubrication 24/7
• Eliminates downtime for manual greasing
• Perfect for high-hour machines and rental fleets

⭐ Return on Investment (ROI) – How You Recover the Cost Fast

A typical excavator (210/215 class) loses money when:

• Pins/bushes wear prematurely
• Boom/arm joints need replacement
• Machine stops for manual greasing
• Operator spends time greasing instead of working
• Unplanned breakdowns occur

Breakdown of Savings

1️⃣ Save on Operator Labour

Daily manual greasing = 20–30 min
Monthly = 10–15 hours
Annual labour cost saved = ₹25,000– ₹45,000+

2️⃣ Save Pin & Bush Replacement Cost

Without regular greasing, pins & bushes need replacement every 8–12 months.

With auto-lube: Life increases to 18–24 months.

Savings:
₹1,00,000 – ₹2,00,000 per year
(boom pins, arm pins, bucket linkage, labour cost)

3️⃣ Save Downtime

Stopping machine for greasing costs ₹1,500–₹3,000 per hour (including diesel + operator + productivity loss).

Auto-lube eliminates 90% downtime.

Annual savings = ₹40,000–₹60,000

4️⃣ Total ROI Calculation

Approx investment for Auto-Lube System:
₹45,000 – ₹75,000

Approx annual savings:
₹1,70,000 – ₹3,00,000

⭐ ROI Payback Period:

👉 1 to 2 months only
After that, it’s pure saving every month.

Conclusion

If your excavator is suffering from:
❌ Pin & bush wear
❌ Grease neglect
❌ High maintenance cost
❌ Operator downtime
❌ Breakdowns in bucket/arm/swing areas

Then ElectricExcavator.in gives you the perfect solution.

Our Automatic Lubrication System ensures your machine runs longer, smoother, and more profitably—with the fastest ROI in the industry.

📞 Contact Us for Electrify your Excavator – Loader
📍 Servoday Plants & Equipments Ltd
📞 +91 9427210483 | +91 9427210484
📧 sanjay@servoday.in
🌐 www.ElectricExcavator.in
👤 Contact Person: Sanjay Masuria
📲 WhatsApp: +91 9427210483

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