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2024-12-23

What are the complete details for setting up a 2-ton-per-hour rice husk pellet plant?

Rice Husk Pellet Plant with a Capacity of 2 Tons Per Hour

1. Machinery List

  • Feeding Hopper: To store and feed rice husk into the production line.
  • Double Desk Vibrating Screen: Removes impurities like stones, metal, or other foreign materials.
  • Ribbon Mixer: Homogenizes rice husk to maintain consistent moisture and material quality.
  • Pellet Mill: Designed for 10mm pellet size; specific for rice husk processing.
  • Control Panel: Ensures automated operation and real-time monitoring of the plant.
  • Redler Conveyor: Transports material between machines with minimal spillage.
  • Pellet Cooler (if needed): Reduces pellet temperature to ambient levels for better storage.
  • Pellet Storage Silo (if needed): Stores the final product before bagging.
  • Bagging Machine (if needed): For packaging pellets into uniform bags for transportation.

2. Rice Husk Pellet Technical Details

  • Gross Calorific Value (GCV): 3,200-3,800 kcal/kg (depending on quality).
  • Moisture Content: 10-14%.
  • Density: 650 kg/m³.
  • Ash Content: ~10-12%.
  • Volatile Matter: ~65-70%.

3. Land Requirement

  • Minimum Land Area: 20,000-20,500 sq. ft. for machinery, material storage, and operation space.

4. Manpower Requirement

  • 3-4 workers per shift for:
    • Material feeding and pellet mill operation.
    • Monitoring quality and bagging.
    • Maintenance and supervision.

5. Horse Power Requirement

  • Estimated 250 HP for all machinery combined.

6. kWh Consumption

  • Total electricity consumption: 140-180 kWh/day (depending on the running hours and efficiency).

7. Material Cost

  • Raw Rice Husk Cost: ~₹1,500/ton (varies by location).

8. Finished Material Cost

  • Estimated ₹6,500-8,000/ton based on GCV and quality.

9. Electricity Cost

  • Assuming ₹7 per kWh:
    • ₹1050/day (based on 140-180 kWh consumption).

10. Labour, Process and Maintenance Cost

  • Labour Cost: ~₹2,500/day (including supervision).
  • Maintenance Cost: ₹5,000-8,000/month.

11. Project Cost

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